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September 15th, 2011 by Advanced Automation
An over-engineered labeling solution is the easiest way to make your internal labeling processes difficult and more expensive. For example, choosing a poly material when a paper label would suffice is a very common mistake. Let Advanced Automation work with you to discover less-expensive and/or more efficient labeling solutions. So, how do you know when to choose a paper or a poly material? Below are some characteristics of the most common materials to help you get started.
Paper – the most widely used substrate can be printed using a variety of methods, is suitable for most label and tag applications, but not recommended for highly-durable, harsh environment or extended life use. A wide variety of grades are available.
Polyethylene – a tough, stretchy plastic film with very good low temperature characteristics. Tyvek® is a common high-density polyethylene (HDPE), typically used as a tag for its tear strength and puncture resistance.
Polypropylene – similar to polyethylene but stronger with a higher temperature resistance. Kimdura®, a biaxially-oriented polypropylene (BOPP), is synonymous with this type of film, but due to its household name can cause you to be outbid. There are hundreds of polypro options available for when superb durability and longevity are required.
Polyester – a strong film with excellent strength, clarity, dimensional stability and resistance to moisture, solvents, and oils. Typically the most expensive substrate within the poly family, but also the most durable.
Foil, PVC, Metalized Paper… – these and other materials are used to a lesser extent as facestocks, but each feature unique attributes making them ideal for niche applications.
There are many other factors such as caliper (thickness), coated/uncoated, and imprint method that will affect a quote. Take the guesswork out of the equation; call your Advanced Automation labeling expert, John Tiffany, at 800.728.8889 ext. 203 or contact us to get the perfect solution for your thermal labeling application(s).
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April 19th, 2011 by Advanced Automation
As of April 5th, 2011, Zebra Technologies officially announced the discontinuation of the 5049 Wax Ribbon and the 4100 Resin Ribbon. “Due to global thermal transfer ribbon price inflation and material shortages, Zebra is discontinuing legacy ribbons 5049 wax and 4100 resin effective 5/2/11.”
Zebra 5049 Wax Ribbon Users:
We recommend customers currently using Zebra 5049 wax ribbon to transition to either the 2100 or 5319 wax ribbon instead. Both alternatives are less expensive than the 5049, but we’re confident you won’t notice much, if any decline in performance. The Zebra 5319 is one of the most popular Zebra wax ribbons if you’re looking for the most reliable and immediate transition.
Zebra 4100 Resin Ribbon Users:
We recommend customers currently using Zebra 4100 resin ribbon to transition to 5095 resin ribbon. The Zebra 5095 resin ribbon offers a much broader range of acceptance on different substrates without any darkness setting changes by the customer. Although slightly more expensive, you definitely see an improvement in print quality and even more importantly when using a resin ribbon, durability and staying power.
If this discontinuation affects you and you have any questions regarding the alternatives or what consequences there may be for changing ribbons, don’t hesitate to contact your Advanced Automation team. We can easily arrange for some sample ribbon to be sent your way for testing prior to a true transition. We’re here to support you throughout the entire process!
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